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PET Injection Molding Machine

PET Injection Molding Machine

PET Injection Molding Machine is a 238-ton injection molding machine built for high-volume PET preform production in the beverage, food, and packaging sectors.

Description

Product Overview

 

PET Injection Molding Machine is a 238-ton injection molding machine built for high-volume PET preform production in the beverage, food, and packaging sectors. Engineered for multi-cavity operations and controlled injection, this system works alongside hot runner PET preform molds and auxiliary automation to maintain production consistency in continuous industrial plant environments.

 

Machine parameter

 

Specifications

UNIT

NTPET 238

International size rating

1040

INJECT ION UNT

Screw diameter

MM

60

Screw L/D ratio

L/D

24

Theoretical shot volume

cm³

610

Shot weight (PET)

g

732

injection unit force

ton

7.4

CLAMPING UNIT

Clamping force

KN

2380

Opening stroke

MM

465

Distance between tie-bars

MM

520*520

Movable platen size

MM

770*770

Max.mold height

MM

550

Min.mold height

MM

200

Ejector stroke

MM

160

Ejector force

KN

99

Number of ejector pins

 

4+1

OTHERS

Pump Motor Power

KW

28.7

System pressure

Mpa

16

Oil tank capacity

L

360

Heating capacity

KW

16

Machine dimensions

M

6.3*1.48*1.87

Machine weight

T

6.8

 

 

Name

Brand Name

Electrical unit

PLC System

TECHMATION

Air master switch

SCHNEIDER

Servo driver

Inovance

servo motor

Italy PHASE

AC contactor

SCHNEIDER

Thermal overload protector

SCHNEIDER

Hydraulic Screw Motor

Parkland

Hydraulic unit

Sol motor

Italy INTEMOT

gear pump

Sumitomo

Proportional pressure valve flow valve

YUKEN

Directional valve

YUKEN

Pressure transducer

Danfoss

oil seal

NOK

Dust seal

HALLITE

Lubricating oil pump

HERG

Name

National standard

Mechanical unit

The guide column

40Cr

Pin shaft

42CrMo

Screw barrel

38CrMoAI

Screw head, rubber ring, rubber ring gasket

SKD61(JIS)

 

PET Mold Configuration Reference

The NTPET 238 clamping and injection capacities are optimally configured for the following multi-cavity layouts:

PET preform

Cavity number

Mold layout

Mold size

30/25MM,17G

24cavity

8*3

770*450*500

63MM,20G

8cavity

4*2

770*400*480

70MM,25G

6cavity

3*2

640*400*490

100MM,110G

4cavity

2*2

600*500*510

Compatibility may vary depending on mold design, cooling system, and resin grade.

 

Core Performance

 

The specialized 24:1 high-L/D barrier screw optimizes plasticization speed without overheating, maintaining a stable production cycle for a standard 25g preform at approximately 11.5 seconds.

 

Integrated PID temperature controls restrict melt fluctuations to within 0.5°C, lowering acetaldehyde (AA) levels to minimize preform whitening and defects.

 

Driven by Phase motors and Inovance servo systems, the machine outputs power strictly according to injection and cooling cycles, reducing consumption to 0.32–0.38 kWh/kg.

 

Built standard with internationally recognized components like Techmation controllers and Yuken valves to ensure reliable global parts availability.

 

Critical Component Architecture

 

Our supply chain relies exclusively on industry-standard manufacturers to ensure heavy-duty durability and easy sourcing of local replacements:


Control & Electrical: TECHMATION Computer | SCHNEIDER Air Master Switch, AC Contactor & Thermal Overload Protector

 

Servo Drive & Motor: Inovance Driver | PHASE Servo Motor (Italy)

 

Hydraulics & Valves: YUKEN Proportional Pressure/Flow Valves & Directional Valves | Sumitomo Gear Pump | INTEMOT Sol Motor (Italy)

 

Seals & Sensors: Danfoss Pressure Transducer | NOK Oil Seals | HALLITE Dust Seals

 

Mechanical Unit: SKD61 (JIS) Screw Head, Rubber Ring & Gasket | 38CrMoAl Screw Barrel | 42CrMo Pin Shaft | 40Cr Guide Column

 

Typical Production Line Integration

The NTPET 238 is designed for seamless synchronization with auxiliary factory automation systems:

Hot runner PET preform molds
Automatic raw material vacuum loading systems
Dehumidifying dryers and water chillers
Post-molding take-out robots and packaging lines

 

Target Applications

The NTPET 238 system is optimized for mid-to-high volume production of:

Water and Carbonated Soft Drink (CSD) bottle preforms.

Wide-mouth food and cosmetic jar preforms (up to 100mm neck sizes).

High-purity pharmaceutical packaging containers.

 

Factory Acceptance Testing

 

To ensure stable installation and operation at customer facilities, each NTPET 238 unit is tested before shipment under controlled factory conditions.


Standard FAT procedures include:


48-hour continuous dry-run test:Verification of hydraulic stability, clamping system smoothness, and pressure holding performance under continuous operation.


Thermal system validation:PID temperature control is checked using multi-zone monitoring to ensure stable heating performance under load conditions.


Testing is performed under standard PET molding conditions prior to shipment.

 

Global Component Standard & Manufacturing Reliability

 

The machine is built using globally sourced industrial-grade components to support long-term maintainability and reduce downtime risk in overseas markets.

 

This approach ensures that key parts such as valves, controllers, and servo systems can be serviced or replaced using internationally available supply chains.

 

FAQ

 

Q: What is the average lead time for the NTPET 238?

A: Standard configurations are ready for shipment within 30 to 45 days, following a mandatory 48-hour factory test run.

Q: Can the screw and barrel handle 100% recycled PET (R-PET)?

A: Yes, the 38CrMoAl barrel and SKD61 components feature specialized wear-resistant treatment to process R-PET blends smoothly.

Q: Do you provide complete turnkey preform production lines?

A: Yes, we supply and integrate the entire system, including the NTPET 238 machine, multi-cavity molds, dryers, chillers, and automation robots.

Q: How do you support overseas installation and maintenance?

A: We provide detailed technical documentation and remote video engineering support. On-site technician dispatch for commissioning is available upon request.

Q: Are the electrical systems compliant with my local market standards?

A: Yes, our standard configuration is CE certified. Electrical cabinets can be built to comply with UL standards for North American markets.

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