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Hot Runner Preform Mold video

Hot Runner Preform Mold

This product is a high-precision hot runner preform mold conforming to the US SPI Class 101 standard, specifically designed for high-volume, high-cycle PET preform injection molding. It completely solves problems such as hot runner leakage, uneven preform wall thickness (eccentricity), and frequent downtime for maintenance in ultra-high-speed production.

Description

Product Introduction

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This product is a high-precision hot runner preform mold conforming to the US SPI Class 101 standard, specifically designed for high-volume, high-cycle PET preform injection molding. It completely solves problems such as hot runner leakage, uneven preform wall thickness (eccentricity), and frequent downtime for maintenance in ultra-high-speed production.

 

Product Advantages

SPI Class 101 Mold Life Rating

 

Using Swedish Uddeholm S136 stainless steel (vacuum hardened HRC48-52), significantly extending mold lifespan.

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product-1-1

Coaxiality ≤0.05mm

 

Double taper precision positioning locks the cavity and core, strictly controlling preform wall thickness tolerance and completely eliminating the risk of bottle explosion due to uneven wall thickness.

Conformable Cooling Water Channel

 

Embedded conformal cooling water channel combined with high thermal conductivity beryllium copper inserts reduces the overall injection cycle to 8-15 seconds, significantly increasing single-machine capacity.

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product-1-1

100% Zero Gate Waste

 

Pneumatic/hydraulic needle valve sequential control ensures simultaneous filling of all cavities with uniform shear heat, eliminating runner solidification and achieving 100% raw material utilization.

 

Application Areas

 

Target Industry

Compatible Neck Sizes / Types

Typical Scenarios (Meeting Global Standards)

Beverage & Water

PCO 1881, 29/25, 30/25, 38mm

High-speed, high-volume, and ultra-thin wall preform injection molding with fully automated production.

Personal Care & Cosmetics

Custom shaped threads, flip-top & multi-color preforms

Customized preform production requiring high mirror-surface finish and complex geometries.

Medical & Healthcare

Test tubes, medicine bottles, and medical-grade preforms

Strict compliance with material safety and tight tolerances for Class 10,000 cleanroom environments.

Food & Edible Oil

38mm, 48mm wide-mouth & large-capacity preforms

Heavy-weight, thick-wall preform molding engineered for superior drop-test resistance.

 

Manufacturing Capabilities

 

Precision Equipment: Equipped with Makino CNC machining center (Japan), Sodick wire EDM, and Mikron 5-axis machining center. Repeatability accuracy ±0.002mm; mold parts are 100% interchangeable.

 

Material Certification: Provides original steel material certificates (SteelCert) and heat treatment reports, meeting European and American food-grade (FDA/EU) safety standards.

 

Quality Control: Hexagon CMM full inspection. A 24-hour continuous trial molding process is required before shipment.

 

Cross-border Delivery: Monthly production capacity of 50+ sets; standard molds delivered globally in 35-45 days. Packaged in fumigation-free, moisture-proof wooden crates conforming to ISPM15 standards.

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product-500-500

 

Customization Services

Customized preform weight
Customized bottle neck standard
Customized 16-128 cavity count
Customized hot runner system

Customized mold steel
Optimized cooling system
Injection molding machine matching design
OEM/ODM project development

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FAQ

 

Q: What is the mold lifespan?

A: Under normal use, it can reach over 5 million cycles.

Q: Which injection molding machines is it compatible with?

A: The standard configuration is compatible with a 280T injection molding machine; customization is available based on your equipment.

Q: Which bottle necks are supported?

A: Supports PCO1881, PCO1810, Oil Neck, and custom bottle necks.

Q: Do you provide trial molding services?

A: All molds undergo trial molding testing before leaving the factory.

Q: Do you support lightweight preforms?

A: Yes, and we can provide preform optimization solutions.

Q: Do you provide spare parts and after-sales service?

A: We provide spare parts supply and long-term technical support.

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