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  • PET Hot Runner Preform Mould

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16 Cavity Preform Mold video

16 Cavity Preform Mold

Bottled drinking water production lines (high-speed linear filling systems)
Carbonated soft drink (CSD) preform manufacturing
Edible oil packaging factories
Sauce, condiments, and liquid food packaging
Household chemical containers (detergent, cleaning liquids)
Pharmaceutical-grade PET packaging (non-sterile containers)

Description

Typical Application Industries

This mold system is widely used in:

Bottled drinking water production lines (high-speed linear filling systems)

Carbonated soft drink (CSD) preform manufacturing

Edible oil packaging factories

Sauce, condiments, and liquid food packaging

Household chemical containers (detergent, cleaning liquids)

Pharmaceutical-grade PET packaging (non-sterile containers)

 

Core Technical Specification 

 

Item Specification
Cavity Configuration 16-cavity PET preform mold
Mold Steel (Cavity) ASSAB S136 (corrosion-resistant stainless tool steel)
Hardness HRC 45–52 (vacuum heat treated & stress relieved)
Mold Base P20H / 4Cr13 anti-corrosion treated steel
Hot Runner System Balanced valve gate or open nozzle system
Heating System Industrial-grade Hotset (or equivalent EU standard)
Weight Tolerance ≤ ±0.1g cavity-to-cavity variation
Eccentricity Control ≤ 0.05 mm cavity alignment accuracy
Standard Cycle Time 12–18 seconds (machine & cooling dependent)
Mold Lifetime ≥ 5,000,000 injection cycles
Compatible Machines Haitian / Arburg / KraussMaffei / Yizumi / Toshiba
Engineering Software UG NX / Moldflow / AutoCAD

 

Engineering Design

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Independent High-Efficiency Cooling Architecture

Unlike conventional molds using shared cooling loops, this system is designed with:
Independent cooling channels per cavity 
Deep-core heat extraction structure 
Moldflow-optimized coolant flow balancing 
Engineering impact:
Eliminates heat accumulation at critical core areas 
Stabilizes PET crystallization behavior during cooling 
Reduces cavity-to-cavity thermal deviation 
Production result:
More stable cycle time over long runs 
Reduced preform deformation during ejection 
Improved consistency in downstream stretch blow molding

Precision Balanced Hot Runner System

PET is extremely sensitive to:
Melt temperature variation 
Flow imbalance 
Pressure loss across cavities 
This system includes:
CNC-machined manifold channels 
Independent thermal zone control 
Pre-balanced flow simulation before assembly 
Optional valve-gate synchronization system 
Production benefits:
Stable weight consistency across all cavities 
Reduced risk of black specks or thermal degradation 
Eliminates short-shot and gate blush defects 
Stable viscosity behavior during long production cycles

product-481-336
product-560-706

Industrial Precision Manufacturing Process

All key components are produced under controlled engineering workflow:
5-axis CNC high-speed machining 
Precision grinding (critical surfaces Ra ≤ 0.4 μm) 
Full cavity inspection via CMM measurement system 
Stress-relief heat treatment before final finishing 
Achieved tolerances:
Cavity alignment accuracy: ≤ 0.05 mm 
Neck ring repeatability: ±0.02 mm 
Multi-cavity synchronization stability for continuous production

Modular Maintenance-Oriented Structure Design

This mold is optimized not only for production efficiency, but also for factory downtime reduction.
Key features:
Replaceable neck ring inserts (supports multiple neck standards) 
Independent cavity insert replacement system 
Standardized hot runner cartridge design 
Quick-disassembly cooling manifold system 
Operational advantages:
Maintenance time reduced by up to ~40% 
Lower spare parts inventory pressure 
Faster neck finish changeover (e.g., PCO 1881 / 30-25 / 29-25)

Production Performance 
Assuming stable 15-second cycle time:
Cavity count: 16 
Hourly output: ~3,800 – 4,200 preforms 
24-hour output: ~90,000 – 100,000 preforms

product-590-534

 

Industry Benchmark Comparison

 

Parameter This Mold System Conventional Mold
Cycle Time 12–18 sec 18–25 sec
Scrap Rate <0.2% 1–3%
Mold Lifetime ≥5M cycles 2–3M cycles
Thermal Stability High Medium
Maintenance Frequency Lower Higher

 

Quality Assurance & Engineering Validation

 

Each mold is delivered with structured engineering verification to support industrial reliability:

Pre-shipment validation includes:

Continuous dry-cycle stability test (2–4 hours) 
Full cavity injection sampling inspection 
Hot runner thermal balance verification 
Moldflow simulation report validation

 

Technical documentation package:

Material certificates (S136 / P20H traceability) 
2D & 3D engineering drawings (UG format) 
Hot runner electrical wiring schematic 
Spare parts interchangeability list 
Maintenance & troubleshooting manual

 

Manufacturing Capability & Production Environment

The mold is produced under industrial tooling conditions including:
CNC precision machining workshop 
Controlled vacuum heat treatment furnace 
Hot runner assembly and testing station 
Anti-corrosion export packaging system 


Export packaging standard:
Fumigation-free reinforced wooden crate 
Vacuum anti-rust sealing for critical components 
Shock-protected industrial transportation packaging

product-590-394

 

Global Machine Compatibility

Compatible with major PET injection molding platforms:

Haitian

Arburg

KraussMaffei

 Yizumi

 Borche

 Toshiba

 Ferromatik

 

Engineering Support & Quotation Process

To ensure accurate technical design and pricing, we evaluate:

Preform drawing or sample weight (g) 
Neck finish standard (PCO 1881 / 30-25 / 29-25 etc.) 
Injection molding machine model & tonnage 
Daily or annual production target

What you receive within 24 hours:

Complete technical mold proposal 
2D layout + cavity design concept 
Cycle time estimation based on production scenario 
ROI-based efficiency analysis 
Formal commercial quotation

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